Amanqaku ama-5 oLwazi lwe-Injection Molds
Intshayelelo
Isitofu sokungunda sisixhobo esibalulekileyo ekwenzeni iinxalenye zeplastiki.Bavumela ukuveliswa kwezinto ezininzi ezintsonkothileyo nezikumgangatho ophezulu.Eli nqaku lijolise ekunikeni ulwazi olubanzi malunga ne-injection molds ukusuka kumanqaku angama-5 eentlobo ze-mold, imigangatho, ukhetho lwensimbi yokubumba, iinkqubo zomqhubi oshushu, kunye neemfuno zomhlaba.Ukuqonda ezi zinto ziphambili kubalulekile kubayili, iinjineli, kunye nabavelisi ababandakanyekayo kushishino lokubumba inaliti yeplastiki.
Iindidi zokutofa kokungunda
Ukungunda kwesitofu kuza kwiindidi ezahlukeneyo, nganye yenzelwe usetyenziso oluthile, ngezantsi ziindidi ezi-4 zokungunda kwesitofu kwireferensi yakho.
1. I-Plate-Plate Mold: Olu lolona hlobo olusisiseko lokubumba, olubandakanya iipleyiti ezimbini ezahlulayo ukukhupha inxalenye ebunjiweyo.
2. I-Three-Plate Mold: Olu hlobo lokubumba lubandakanya ipleyiti eyongezelelweyo ebizwa ngokuba yi-runner plate.Ivumela ukuhlukana kwe-sprue kunye ne-runner system ukusuka kwinxalenye, ukuququzelela ukukhutshwa okulula, isango liya kuba yi-pin point gate.
3. I-Hot Runner Mold: Kulo hlobo lokubumba, izinto zeplastiki zigcinwa zityhidiwe ngaphakathi kwenkqubo yomqhubi wokubumba, ukuphelisa imfuno yokwahlukana kwe-sprue kunye nembaleki.Ivumela amaxesha okujikeleza ngokukhawuleza kunye nokunciphisa inkunkuma yezinto eziphathekayo.Zininzi iibrendi ezidumileyo zembaleki ezishushu ezinje ngeMold master, master flow, iSyventive, iYudo, i-Incoe njalo njalo.
4. I-Family Mold: I-mold yentsapho ivumela ukuba iindawo ezininzi zibunjwe ngaxeshanye, ngokuqhelekileyo zinemingxuma eyahlukeneyo kunye nokulungelelaniswa.Olu hlobo lokungunda luyonga iindleko kwaye lunokuthi luyilwe kunye nokuvalwa kwembaleki ukuze kungabikho nkunkuma eyenzekayo xa inye kuphela inokwahlukana.
Imigangatho yokungunda
Imigangatho yokungunda idlala indima ebalulekileyo ekuqinisekiseni umgangatho, ukusebenza, kunye nokuphila ixesha elide.Izinto ezimbini eziphambili eziqwalaselwayo xa kuchazwa imigangatho yokungunda bubomi bokubumba kunye neemfuno zentsimbi ezifana ne-US SPI-SPE mold standard.
Ubomi boMngundo:Ubomi bokungunda bubhekisa kwinani lemijikelo enokwenziwa ngundo ngaphambi kokuba kuthotywe ukusebenza kwayo.Iimfuno zobomi bomngundo ziyahluka ngokusekelwe kwisicelo esithile kunye nomthamo wemveliso.Imigangatho eqhelekileyo yobomi bomngundo ibandakanya ukubumba okunomthamo ophantsi (ukuya kuthi ga kwimijikelo ye-100,000), ukubumba okuphakathi komthamo (imijikelo eyi-100,000 ukuya kuma-500,000), kunye nokungunda okuphezulu (ngaphezu kwemijikelo eyi-500,000).
IiMfuno zentsimbi:Ukukhethwa kwentsimbi yokubumba kubalulekile ekusebenzeni kobumba kunye nokuphila ixesha elide.Intsimbi yokungunda kufuneka ibe nokunganyangeki okugqwesileyo, ukuqina okuphezulu, ukuhanjiswa kakuhle kwe-thermal, kunye nokuqina okwaneleyo.Imigangatho eqhelekileyo yentsimbi yokubumba ibandakanya i-P20, i-H13, i-S136, kunye ne-718, kunye neendawo ezinikezela ngeepropati ezithile ezifanelekileyo kwizicelo ezahlukeneyo zokubumba.
Njengomenzi wokubumba oneminyaka engaphezu kwe-10 yamava okuthunyelwa kwamanye amazwe, ngamanye amaxesha sibhekisela kumgangatho wokubumba osekelwe kwiimpawu zamacandelo afana ne-DME, i-HASCO, i-LKM njalo njalo.
Iindidi zentsimbi yokungunda
P20:I-P20 yintsimbi yokubumba eguquguqukayo enokuqina okuhle kunye nokumelana nokunxiba.Ngokuqhelekileyo isetyenziselwa ukubumba imveliso ephantsi ukuya kwephakathi.
H13:I-H13 sisixhobo esishushu esisebenza ngentsimbi eyaziwa ngokuba lukhuni kwayo nokumelana nobushushu.Kufanelekile ukubumba okuphantsi kokushisa okuphezulu kunye nomthamo ophezulu wemveliso.
S136:I-S136, ekwabizwa ngokuba yintsimbi engatyiwa, inika ukuxhathisa okugqwesileyo kokutya kunye nokugudisa okulungileyo.Ngokuqhelekileyo isetyenziselwa ukubumba okudinga ukugqitywa komphezulu ophezulu.
718:I-718 yintsimbi yokubumba eqiniswe ngaphambili enobuchule obuhle bepolish kunye nobuqili.Inika ulungelelwaniso lokuqina, ukumelana nokunxiba, kunye nesakhono sokugqiba umphezulu.
Kukho iintlobo ezininzi ezahlukeneyo zentsimbi yokubumba kunye neempawu, ukusetyenziswa kwazo kuxhomekeke kwizicelo zobomi bokubumba kunye nezinto zeplastiki.Ngokuqhelekileyo isiseko sokungunda yintsimbi ethambileyo, kodwa iipleyiti zokufaka i-mold core zicelwa ukuba zibe yintsimbi eqinile ethetha ukuba intsimbi kufuneka iphathwe ubushushu kwaye ifikelele kwi-HRC eyaneleyo.
Iintlobo zeeNkqubo zeMbaleki ezishushu
Xa siyila ukubumba inaliti yeplastiki, siya kukhetha imbaleki ebandayo okanye imbaleki eshushu esekelwe kubunzima benxalenye, inkalo yeendleko, kunye nabanye.Injineli yethu iya kunika iingcebiso kubathengi xa sinezisombululo ezingcono, kodwa senza njengoko abathengi becela ekugqibeleni.
Apha masithethe ngeenkqubo zembaleki ezishushu.Iindidi eziqhelekileyo zeenkqubo zembaleki ezishushu ziquka:
Iimbaleki ezishushu zeValve Gate:Iinkqubo zesango levalvu zilawula ngokuchanekileyo ukuhamba kweplastiki etyhidiweyo kusetyenziswa izikhonkwane zevalvu nganye.Banikezela ngomgangatho obalaseleyo wesango kwaye bafanelekile ukubumba okuchanekileyo.
Vula iSango iimbaleki ezishushu:Iinkqubo zesango ezivulekileyo zinoyilo olulula kwaye zineendleko ezisebenzayo kwizicelo ezingadingi i-gating elawulwa kakhulu.
Ukukhula kweSprue okushushu:Iinkqubo ze-sprue ezishushu zisebenzisa i-sprue bushing eshushu ukutshintshela iplastiki etyhidiweyo ukusuka kwiyunithi yokutofa ukuya kwimingxuma yokungunda.Ngokuqhelekileyo zisetyenziselwa ukubumba kunye nemigodi enye okanye emininzi.
IiMfuno zoMphezulu woMngundo
Iimfuno zomphezulu wokungunda zixhomekeke kuyilo lwenxalenye ethile, i-aesthetics, kunye neemfuno zokusebenza.Ngokwamava ethu, kukho iindidi ezi-4 zomphezulu zenaliti.
UkuGqibela okuPhezulu:Ukugqitywa komgangatho ophezulu weglosi kuphunyezwa ngokucocwa ngobunono kunye neenkqubo zokunyanga umphezulu.Kuyinto enqwenelekayo kumalungu anembonakalo ye-premium.
Ukugqitywa koMbhalo:Ukugqitywa kwe-textured kungasetyenziswa kwi-mold surfaces ukwenza iipateni ezithile okanye ukuthungwa kwinqanaba elibunjiweyo.Oku kwandisa ukubamba, ukufihla ukungafezeki komphezulu, okanye ukongeza umdla obonakalayo.
Matte Gqiba:Ukugqitywa kwe-Matte kunika indawo engabonakaliyo kwaye isoloko isetyenziselwa iindawo ezisebenzayo okanye amacandelo afuna ukukhanya okuncinci.
Uziinkozo Gqiba:Iinkozo zigqiba ukuphindaphinda izinto zendalo ezifana nomthi okanye isikhumba, ukongeza i-tactile kunye nomgangatho wobuhle kwindawo ebunjiweyo.
Ukuqukumbela
Izitofu zokungunda zizixhobo ezibalulekileyo kushishino lokubumba inaliti yeplastiki.Ukuqonda iintlobo ezahlukeneyo zokubumba, imigangatho yokungunda, iintlobo zentsimbi yokubumba, iinkqubo zeMbaleki, kunye neemfuno zomphezulu kubalulekile ekufezekiseni imveliso esebenza kakhulu.Ngokuqwalasela le miba, abayili, iinjineli, kunye nabavelisi banokukhetha uhlobo olufanelekileyo lokungunda, intsimbi, inkqubo yembaleki, kunye nokugqiba komphezulu ukwenza iiprojekthi zabo ziphumelele.
Ixesha lokuposa: Jun-28-2023
